Cable harness manufacturing · Bengaluru, India

Every signal has a
path. We build it right.

Nova Interconnect Systems designs and assembles cable harnesses and electromechanical sub-assemblies for the people building India's vehicles, machines, aircraft, networks and grids — engineered for the build, tested for the field.

ModelIn-house assembly, test & QC
ScopePrototype → low & medium volume
Edge20+ years cumulative experience in NPI, harness & PCBA mfg.
Capabilities

From a reel of wire to a tested, labelled assembly.

A focused build line that keeps assembly, testing and quality in-house — and outsources only what doesn't compromise control.

/01

Wire processing

Precision cutting, stripping and crimping to spec, with the right terminal-to-wire pairing for a reliable, repeatable joint.

Cut & stripCrimpFerrulesTinning
/02

Harness assembly & finishing

Board-built harnesses, connectorisation, branch breakouts, sleeving and heat-shrink for harsh environments.

ConnectorisationBranch breakoutsSleevingLabelling
/03

Testing & continuity QC

100% continuity and hi-pot checks, pull-force sampling and visual inspection to IPC/WHMA-A-620 acceptance criteria, with traceable records.

ContinuityHi-potPull-testTraceability
/04

NPI & prototyping

Fast first articles, design-for-manufacture feedback and documentation that turns a drawing or a sample into a production-ready build pack.

First articlesDFMBOM buildSamples
/05

Box-build & sub-assembly

Panel wiring, enclosure assembly and electromechanical integration — delivering a finished module, not just a loom.

Panel wiringEnclosuresIntegration
Who we serve

Built for high-mix, engineering-led work.

We're focused today on the customers and builds that match our current capability — with a clear line of sight into where we grow next.

Industrial & Automation

Control-panel, machinery and instrumentation wiring for stable, recurring demand.

panels · robotics · UPS

EV & Automotive

High-voltage and signal looms for electric two-wheelers, drivetrains and prototypes.

HV harness · battery · ADAS

As we scale, we plan to grow into adjacent sectors — wherever our quality systems and capabilities are a strong fit.

Aerospace & Defence
Railways & Metro
Data Centres
Semiconductor
Energy & Storage
Drones & UAV
Why Nova

A supplier that behaves like an engineering partner.

01

Quality is the product

We compete on reliable joints, clean builds and traceable records — not the lowest line price. Acceptance is judged against IPC/WHMA-A-620 criteria.

02

Engineering responsiveness

Founder-led, backed by 20+ years of cumulative team experience across NPI, cable harness & PCBA manufacturing, and program management. You talk to people who read drawings and solve build problems quickly.

03

Delivery you can plan around

A lean line sized for prototype to medium volume, with realistic commitments and clear status — so your production schedule holds.

04

Right in the cluster

Based in Bengaluru, close to the EV and industrial manufacturers we serve today — short loops for samples, changes and visits as we grow into the wider engineering ecosystem.

How we work

Drawing to delivery, in five steps.

01

Enquiry & DFM

Share a drawing, sample or BOM. We review for manufacturability and quote.

02

Prototype

First articles built and checked, with feedback before you commit to volume.

03

Qualification

Sign-off on fit, function and test results; we lock the build pack and process.

04

Production

Repeatable assembly to the agreed standard, scaled to your schedule.

05

Test & deliver

100% continuity test, inspection, labelling and traceable dispatch.

Quality & standards

Built to recognised standards.

From day one we build and inspect to established workmanship and material-compliance standards, with documentation and traceability from incoming wire to dispatch. Formal management-system certifications are on our roadmap as the facility scales.

Adopted — the standards we build to. Planned — certifications we’re actively working toward.

IPC/WHMA-A-620
Cable & harness workmanship
Adopted
RoHS
Hazardous-substance limits
Adopted
REACH
Material declarations
Adopted
ISO 9001
Quality management · Target: Oct 2026
Planned
ISO 14001
Environmental management · Target: Q4 FY26
Planned
UL
Component compliance · Target: Q4 FY26
Planned
Start a project

Send us a drawing.
We'll send back a plan.

Tell us what you're building and the volumes you're planning. We'll respond with manufacturability feedback and a quote.

LocationNo. 85, Harohalli Village, Huskur Road, Bengaluru – 560099
HoursMon–Sat, 9:30–18:30 IST

Your enquiry comes straight to our team. We'll reply by email.